Shopping Cart. All American Autoclave Sterilizers. Electric Benchtop Autoclave Sterilizers Available in 2 sizes - Stovetop Autoclave Sterilizers Available in 3 sizes - 9. All American sterilizers offer a portable autoclave solution that is economically priced and doesn't take up as much space as large autoclaves. Our sterilizers make it possible for many doctors, dentists, first aid stations, hospitals and laboratories to sterilize instruments or bandages with a smaller and more portable autoclave.
These sterilizers are made of high quality cast aluminum that resists rust and corrosion, ensuring years of use. All American sterilizers feature an exclusive "Metal-to-Metal" sealing design that allows for a steam tight seal without the need for a replacement rubber gasket. Things to know before you purchase your new All American Sterilizer. How does an autoclave work?
How to clean your sterilizer Why can't I use tap water in my sterilizer? Autoclave repair How do I choose which sterilizer to purchase? Why would I need a support base for my electric sterilizer? How to clean your sterilizer. Never use near combustible materials. Doing so is a fire hazard. Wait for the pressure to reach zero before attempting to open the sterilizer. Once the pressure is zero, the chance for steam burns is reduced.
Be sure to leave enough room between the items so that the steam can thoroughly pass around all the items to ensure effective sterilization. Do not use the sterilizer for any purpose other than its intended use. Never run the unit without water. Doing so damages the heating element. Never use your sterilizer for cooking or processing food. Always be sure to check your pressure release devices for clogs before using. Never move the sterilizer while is is pressurized.
Do not allow children or pets near the sterilizer. Disadvantages of Autoclaves The heat generated during the sterilization process can melt certain plastics. The pressure can cause dulling of sharp instruments. Can cause chemicals to break down during the sterilization process. How to use your All American Sterilizer Before you begin, place the sterilizer on a flat, heat tolerant surface near an electrical outlet Electric. Or place sterilizer on heat source Non-electric.
Remove the cover of the sterilizer by turning the wing nuts in a counter-clockwise motion. Always undo two opposite wing nuts at a time. Remove the inner container and inner container rack from inside the sterilizer. Apply a thin layer of lubricant, such as high vacuum grease or petroleum jelly, to the metal to metal seal. Fill the sterilizer to the water line in the bottom of the sterilizer with distilled water. The water must be directly over the heating element, NOT inside the inner container.
Next, place the inner container rack inside the inner container with the lip side down. While the inner container is still outside of the sterilizer, place the items to be sterilized on the inner container rack. You may wish to place the items inside plastic bags designed for use inside steam sterilizers. Arrange the items so that steam may circulate freely inside the chamber during the sterilization cycle.
Check to be sure you water level inside the sterilizer is correct and then place the loaded inner container inside the sterilizer. This is necessary so that when the cover is placed on the unit, you can guide the air exhaust tube into the air exhaust tube channel. Place the cover on the sterilizer. Make sure the index alignment arrow on the cover aligns with the index line arrow on the side of the bottom.
Also, make sure the air exhaust tube is inserted into the air exhaust tube channel. Tighten the wing nuts to secure the cover in place. Always tighten two opposite wing nuts at one time to ensure the cover is on the sterilizer evenly. Never use a wrench or mechanical device to tighten the wing nuts. Plug the power supply cord into the proper outlet - V or V.
The red pilot light should be illuminated Electric. Or turn on outside heat source Non-electric. Open the control valve by moving the lever to the upright position. It will take approximately 45 minutes to build pressure inside the sterilizer. This may vary based on the size of the sterilizer.
Steam will be drawn from the bottom of the unit up through the air exhaust tube and out of the control valve. Steam must continually escape from the control valve for at least 5 minutes. Open the control valve a second time and vent the chamber an additional 3 to 5 minutes. The reason for the second venting is to avoid sterilizer failure from trapped air in the chamber, which may prevent the steam from permeating the items to be sterilized.
Once the chamber is properly vented, the sterilization process begins. Start timing the sterilization cycle when the gauge is in the green zone. It is recommended to run a sterilization cycle of no less than 35 minutes at a temperature of no less than degrees Fahrenheit degrees Celsius. Use the timer on the left side of the unit 50x and 75x only.
Be sure to monitor the gauge during the sterilization cycle. The inner container may then be removed from sterilizer for unloading. Use hot pads when removing. To start another sterilization cycle, repeat procedure as outlined. If the sterilizer is not going to be used again, before putting the unit away, all water should be emptied from the unit and the unit be thoroughly dried inside. It is recommended that the water be poured out of the unit while the bottom is still warm. The heat will help dry the unit if you leave the cover off for 15 minutes before placing the cover on the unit for storage.
For storage purposes, it is only necessary to slightly tighten the wing nuts enough to hold the cover on the bottom. When storing, it is recommended that the control valve be left in a vertical position to permit air to circulate into the bottom.
If unit shuts off at too low a temperature or pressure, follow these instructions: Turn thermostat shaft counter-clockwise. When the unit is at desired temperature or pressure, turn shaft clockwise until light goes out.
Do not turn any further. Tighten the knob onto the shaft with pointer in the upright position. If unit runs too long on high, follow these instructions: When unit is at desired temperature or pressure, turn shaft clockwise until light goes out and tighten knob in upright position. See Fig.
To clean, unscrew the "knurled top" portion and clean thoroughly in hot soapy water. If any foreign material has built up inside the unit, clean the ball and seat using a Lever vertical or open Lever horizontal or closed Fig.
The metal-tometal seal must be lubricated periodically as stated in the instructions to prevent the cover from sticking to the bottom because of dryness or lack of lubrication. If the sterilizer is operated without any lubricant, this could result in severe damage to the metal-to-metal seal and make it very difficult to remove the cover in some cases, and also become very difficult to maintain a steam-tight seal.
It is recommended that a small amount of high temperature lubricant, such as high vacuum grease, be applied every third or fourth use. The metal-to-metal seal must not be permitted to become dry. It is also important to wipe off the metal-to-metal seal by using a clean towel to remove any build-up of foreign material or particles trapped in the lubricant. To remove any build-up of hardened lubricant on the seal, use grade steel wool in a circular motion around the metal-to-metal seal 2.
The pressure gauge normally does not require any maintenance except to make certain the opening into the gauge on the underside of the cover is open and free of any foreign matter. If the gauge is ever dropped, the unit should not be used until the gauge has been checked to make sure that it is functioning properly.
If your gauge Fig. Be sure to clean the control valve in hot soapy water once again after using any solvent. In the event that you are unable to properly clean any buildup of foreign material in your control valve, then it is recommended that the control valve be discarded and replaced with a new control valve.
It is designed for longer, Deflector Cap maintenance-free service; however, we do recommend that the valve be replaced every three years in normal service. The valve is designed to release Fig. Each valve Pressure Relief Valve is equipped with a deflector cap which will direct any steam released in a downward direction. Also it is possible to manually release steam and pressure in this unit by simply grasping the deflector cap and pulling upwards slightly.
The deflector cap will be hot. This will instantly release pressure inside the unit until you release the cap and the valve, at which time the valve instantly reseals, thereby stopping any further pressure from escaping.
We recommend that you blow air through the air exhaust tube at least once a month to make certain it is not blocked or plugged with any foreign material. The air exhaust tube is not part of the control valve and can be removed separately from the cover in the event that it is blocked. Clean out the air exhaust tube by using a small diameter wire, running it through the entire length of the tube several times.
If you notice a buildup of any foreign material on the inside of the air passage or a buildup of any corrosion on the inside of the air passage, then it is recommended that you discard this tube and replace it with a new air exhaust tube. See above photo. This support base is an accessory item that is available for your sterilizer. The support base will eliminate any heat damage to the table or counter surface as it permits the free circulation of air.
Should you require a support base for your unit, they may be obtained from your supplier or you may write the factory. For correct placement of the support base, please refer to picture on cover. The purpose of the overpressure plug is to offer an extra margin of safety whenever the sterilizer is used. The overpressure plug is designed to release pressure in the range of 30 to 50 PSI.
How Part No. See Figures 7 and A page 2. For the most efficient results and best possible performance, it is recommended that you replace the overpressure plug every 6 months. It should always be replaced whenever it becomes hard or deformed. At least every month during period of use, the opening in the cover where the overpressure plug fits should be checked to determine that no foreign material, residue, or buildup of grease is present, and the opening be cleaned with hot soapy water a toothbrush is helpful to maintain a clean opening.
The overpressure plug can be removed for cleaning using fingers to pull it out of its opening from the underside of the cover. After cleaning, reinsert the overpressure plug by pushing the round top side into the opening from the underside of the cover. When the overpressure plug is correctly in position, the indented portion will be visible from the underside of the cover.
Be certain to check after inserting plug that the round top of plug and top lip are fully thru the opening and that the top lip is not folded under. See Figure 7. Resilient seal design prevents leakage. Sealing efficiency increases with increased pressure up to cracking pressure. Metal-to-metal seat on low pressure side supports spring load, prevents sticking. Open When system pressure overcomes spring force, poppet opens, momentarily exposing variable orifice between poppet and body to pass increasing flow with minimum pressure rise without blowdown.
Resealing Resilient seal automatically establishes line of contact with spherical seat. Seal provides dead tight reseal very close to cracking pressure. Operating characteristics of the No. Increased sealing efficiency as pressure increases. Resilient "Q" ring seal is forced against metal seat as pressure increases up to set cracking pressure. Cracking pressure accuracy. Valves are preset to required cracking pressure of 26 PSI.
A large volume of steam condenses to a very small volume of water and more steam is drawn in to replace it. This causes excellent penetration of fabrics and some papers and plastic films. Hot air or sterilizing gases do not approach steam in their ability to penetrate. The greatest cause of sterilization failure is the trapping of air in the material being sterilized so that it cannot escape.
When this happens, the air forms a cool air pocket which has a lower temperature than the surrounding steam. It can also form an air-steam mixture which has a lower temperature than the pure steam. The most frequent causes for this failure are dressing packs wrapped too tightly, made too large, failure to turn basins and other metal or glass containers onto their sides, and failure to properly follow the directions as to current sterilizer operation and maintenance.
Refer to Item 5, page 3, regarding "exhausting" to remove trapped air. It is essential that all sterilizers be regularly checked for proper steam penetration to the center of the load. Since the first sign of sterilization failure is a drop in the temperature at the center of the dressing pack or sterilizer load, it is recommended that a temperature measuring device be used at the center of each pack or load of instruments. Indicating tape or strips are no substitute for the self-contained types as…"melt indicator inside a small glass vial," as temperature accuracy is essential.
The pressure gauge on the sterilizer indicates the approximate temperature at the exhaust line, not at the center of the packs. The gauge cannot indicate the presence of trapped air, therefore, centerof-pack controls or vials are recommended.
Different types and brands of sterilization indicators are available from your hospital supply or scientific supply dealer. This standard is entitled "Gauges-Pressure, Indicating Dial Type-Elastic Element," and covers every aspect of pressure gauge manufacture and use. The gauge is considered "Accuracy Grade B" in accordance with this specification.
Place absorbent towels between layers and on top of items being sterilized. Use sterile gloves to remove the sterile bags or packs from container 3. Use sterile tongs to remove sterile bags or packs from container. We recommend that the heating element, thermostat, and thermometer be installed at the factory. Wisconsin Aluminum Foundry pledges to the original owner that should there be any defects in material or workmanship during the first year after purchase, we will repair or replace it at our option.
This pledge does not apply to damage caused by shipping. To obtain service under the warranty: 1. Merchandise returned without an RA Number will be refused. To obtain an RA Number contact our company by either writing, faxing or calling our Customer Service Department at All defective merchandise must be returned to our factory before credit or a replacement will be issued; do not destroy the defective merchandise.
Any products returned must include paperwork stating the reason for the return, when and where the item s were purchased, model numbers, quantities, etc. Prior to return to the factory, all sterilizers must be cleaned to remove any biological material or contaminants. Return sterilizer, shipping prepaid, direct to: Wisconsin Aluminum Foundry Co. We want you to obtain maximum performance from using this quality sterilizer and we ask that you take the time to read and follow the operating instructions.
Failure to follow instructions, damage caused by improper replacement parts, abuse, or misuse will void this pledge. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. This is Wisconsin Aluminum Foundry's personal pledge to you and is being made in place of all other express warranties. We recommend the unit be returned to our factory to be thoroughly checked inside and out for any damage.
We will examine the entire unit, including the control valve and gauge, and determine if the unit has sustained damage, and notify you of our findings. If the product is found to be defective, we will either send a replacement or issue full credit, and we will reimburse you for the return shipping charges.
To order any replacement parts, please refer to the parts price list. If you do not have a copy of our current parts price list, you may write the company and one will be forwarded to you by return mail. Lea y entienda el manual de instrucciones antes de operar esta unidad.
No toque superficies calientes. Use agarraderas y coge ollas. No use al esterilizador con otros fines de los ya establecidos. Antes de operar este seguro de que la unidad esta perfectamente cerrada. Nunca use el esterilizador para cocinar o procesar comida. Nunca ponga aceite dentro o sobre el esterilizador. Le recomendamos usar nuestra base de soporte.
Ver la pagina 5, articulo 6. Este procedimiento necesita hacerse diariamente. Durante la noche no deje agua en la unidad. El agua destilada es el agua recomendada. Si no hay agua destilada disponible use el agua local. Le recomendamos limpiar con un removedor de cal. Los fabricantes de cafeteras tienen limpiadores que talvez pueda usar. Nunca prenda el esterilizador cuando esta lleno con soluciones limpiadoras.
Usted tal vez use vinagre blanco para limpiar el esterilizador. Usted tal vez tenga que repetir este procedimiento pocas veces para remover completamente la cal y minerales del esterilizador. En altitudes sobre del nivel del mar, hay que hacer ajustes para compensar adecuadamente el punto en que hierve el agua debido a los efectos de la altitud. Tiene un sobre voltaje de ratio oscilante II.
Lubrique el punto o borde donde el lado de la pared y el bisel se juntan por dentro en el fondo Ver Fig. El bisel no es el asiento; solamente el punto o borde donde el bisel se encuentra con la pared. Se requiere solamente una capa delgada. Excesos de lubricantes pueden causar escapes y ponerse pegajoso. Hay muchas marcas disponibles.
Como substituto, usted puede usar pomada de petroleo o aceite mineral. Esto es necesario para que, cuando coloque la cubierta en la unidad, pueda guiar el tubo de salida de aire Vea la fig. Retire la cubierta del esterilizador, girando la tuerca mariposa de baquelita con movimiento antihorario. Siempre desenrosque dos tuercas mariposa opuestas al mismo tiempo. Luego, retire el recipiente interior del esterilizador Vea la fig.
Coloque el organizador del recipiente interior Vea la fig. A en el fondo del recipiente Vea la fig. A , con el labio o reborde hacia abajo. El objeto del organizador del recipiente interior es proporcionar un espacio de aire en el fondo del recipiente, de forma tal que el aire pueda circular libremente.
Coloque los elementos a esterilizar dentro del contenedor. Luego, coloque el recip- B. Apriete parejo las mariposas en la tapa, siempre apriete dos mariposas opuestas a un tiempo. Esto aprieta la tapa hacia abajo en una forma pareja y asegura el sello apropiadamente. Por favor ver la platina enfrente de la caja de control y mire en la parte izquierda de arriba si su unidad es de o voltios. La mayor causa de falla en el esterilizador es el aire atrapado en el material que esta siendo esterilizado.
El aire atrapado no se puede escapar. Es imperativo que todo el aire atrapado se deje escapar. Esta perilla esta localizada en el centro de la caja de control y ha sido calibrada en la fabrica.
Para aumentar el calor haga girar la perilla de control de calor en el sentido de las manecillas del reloj; para disminuir el calor, gire la en sentido contrario a las manecillas del reloj.
El termostato reacciona a los cambios de temperatura y es controlado de la manera en que la perilla del control de calor es manejada. Cuando la corriente va al calentador la luz roja del piloto se ilumina y cuando la corriente no se esta usando la luz del piloto se apaga. La perilla de control es asegurada al eje del termo-interruptor por un juego de tornillos.
El eje del termostato tiene una superficie plana para acomodar el juego de tornillos. Siempre use almohadillas para objetos calientes cuando este operando el esterilizador. En caso de que la tapa se pegue, use un destornillador de pala largo para hacer palanca y aflojar la. Si usted necesita mas asistencia, por favor lea la pagina No. El recipiente interior tal vez sea removido del esterilizador para desocuparlo.
Use almohadillas para objetos calientes cuando lo remueve.
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